Planning For the Year Ahead: Get a Planned Preventive Maintenance Schedule in Place
March 20th, 2018
Last updated: October 5th, 2022
Planned preventive maintenance is the concept of making a schedule of items in a business that need to be attended to and inspected on a routine basis, to ensure they continue to function efficiently and to avoid unforeseen breakdowns as far as is possible.
In a commercial environment nobody likes unpleasant surprises, and breakdowns can result in inefficiency, lost production, health and safety violations, a disgruntled workforce and a costly repair bills.
Ignoring problems not only does not solve them, but will contribute to making those problems worse. You may have a choice of making a simple repair now, or leaving the issue until it turns into something that costs you a large sum to fix in the future. It’s a no-brainer when you put it like that.
So important assets in the business need to be looked after via an annual planned preventive maintenance schedule. It may be that your appliances are checked more frequently than that, an annual
The Benefits of Planned Preventive Maintenance
Relying on corrective maintenance is proven to be more costly and is also considered to be a poor way to run a business. Setting up a planned preventive maintenance schedule gives you more control and certainty over the future of your business, and also allows you to spread known costs throughout the year to help with budget planning. It can also extend the lifecycle of a piece of equipment, such as a boiler, so you are getting more value for your investment.
In order to start a planned preventive maintenance schedule you need to carry out a thorough inventory of your key installations and equipment, asking yourself ‘what are the consequences of something failing and can I carry out planned maintenance to reduce the likelihood of that happening?’ In an industrial business, it is likely that this inventory will include a compressor, maybe water cooling equipment, high voltage electrical equipment, lifting equipment and possibly also fork truck vehicles and air extraction units. This is in addition to key process equipment specific to that business. In any commercial business you are also likely to have electrical wiring installations, a boiler, air conditioning systems, alarm systems, and CCTV.
All these systems will be costly to repair if they break down, but you also need to calculate the cost to your operations of them not working, and build that risk into your schedule frequency. Many installations have an ongoing maintenance agreement built into the installation contract, but even after this expires, or after a warranty period expires, it still makes absolute sense to keep a planned preventive maintenance schedule going.
Another huge benefit of preventative maintenance is the fact that it can help you to stay legally compliant. Insight Law’s guide to commercial landlord responsibilities gives you an idea of the legislation regarding the condition of your workplace. Issues like ventilation are key, and failing to provide employees and customers with somewhere that is safe and comfortable could even land you in trouble.
How To Create a Preventive Maintenance Plan
In many cases, manufacturers’ information or your installation engineers should be able to recommend the frequency in which equipment should undergo routine maintenance, such as a boiler service. This is also sometimes dictated by legislation, for example with fixed electrical wiring installations, but essentially you need to ask yourself:
- How critical is this machine/equipment to my business?
- Do parts regularly wear or break, or does the system require regular cleaning for it to run efficiently?
- Are repair and replacement costs high?
- Are replacement parts readily available?
Planned preventative maintenance tasks vary depending on your facilities. Based on this list you can draw up a timetable of key equipment, maintenance frequencies agreed to (ie. quarterly, six-monthly, annually etc), when the next visit is due and which organisation is responsible.
A planned preventative maintenance example many of us can relate to is boiler servicing. This is something we often do at home as well as within business premises. Fail to look after your boiler and it is likely to need replacing more regularly. Look after it with regular servicing and it will last longer, perform better, and not cost you as much money in potential repairs.
How Robinsons Facilities Services Can Help
It may sound intimidating. If you have a lot of appliances and facilities within your business, then it can be a big job to keep track of all of them. That’s why an organised schedule can be so appealing, and by working with us, you can ensure you have peace of mind all year round.
At Robinsons Facilities Services we have engineers with years of experience in designing planned preventive maintenance schedules, so we can visit your premises and work with you to put a cost effective system in place. We then implement this into our own systems so that we turn up whenever a visit is due and you don’t even need to worry about remembering to call us.
We can even work out a return on your investment to assist with any justification for the costs of a planned preventive maintenance schedule, as ultimately, the preventive maintenance work we do is designed to save you money. Contact us today and we can get started on planning your year ahead.